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    Trajectory mixing is the key technology for efficient,
    sustainable, and high-quality food processing

    Trajectory Mixing in Food Processing Technology

    The Key Technology for High-Quality Food Processing

    Trajectory Mixing in Food Processing Technology

    The Key Technology for High-Quality Food Processing

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    FoodAdvanced MaterialsEnergy solutionsPharma and cosmetics
    Today's food processing industry faces significant challenges. High raw material and energy costs, along with a shortage of skilled workers, make it difficult to maintain optimal production processes. Even in well-established production systems, there is always room for improvements and innovations that can further enhance efficiency and profitability. The new trajectory mixing technology from hs-tumbler offers a promising solution. Discover how our process can be beneficial for your company.

    Trajectory mixing

    Trajectory Mixing involves mixing materials through the movement of the container along a 2-dimensional curved path. These movements follow precise patterns known as Lissajous figures. The resulting accelerations generate shear and tensile forces, which efficiently achieve a homogeneous mix. The ability to control the movement parameters allows the mixing quality to be tailored to specific requirements.

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    Tumbling, Mixing, and Marinating Meat
    The art of sausage and ham production requires not only craftsmanship but also a deep understanding of the individual production steps. A critical aspect of this process is the mixing of meat and additives. This phase is essential to achieve an even distribution of meat, brine, spices, and other ingredients. Only through careful mixing can the desired properties such as consistency, taste, and shelf life be ensured. This makes mixing the foundation for the high quality and distinctive character of sausages and hams appreciated in the butcher's trade.

    Advantages of Trajectory Mixing in Meat Processing

    • Even Ingredient Distribution: Precise control of movement profiles ensures even distribution of spices, marinades, and other ingredients within the meat, leading to consistent texture and uniform taste.

    • Reduced Processing Time: The tumbling process, which usually takes a lot of time, can be reduced to a few seconds per time unit, allowing for immediate further processing of the meat, significantly shortening production time and enabling high performance in a small space.

    • Reduced Setup Times: Since trajectory mixing eliminates the need for complex stirring or kneading tools, setup times are significantly reduced.

    Applications in the Bakery Industry
    Trajectory mixing is a groundbreaking technology in the bakery industry, enabling precise and efficient processing of doughs and other baking ingredients. With increasing quality demands and the need for efficient production processes, this innovative method offers solutions to many challenges faced by traditional mixing methods.

    Advantages of Trajectory Mixing in Baking:

    • Homogeneous Dough Mixing: Ensures even distribution of all ingredients, leading to consistent dough quality.
    • Dough Handling: Controlled curves introduce targeted shear forces, preserving dough volume and structure.
    • Increased Efficiency: Significantly reduces mixing time, boosting productivity, especially in large bakeries.
    • Creams and Fillings: Ensures consistent quality and texture, ideal for delicate ingredients.
    Application in General Food Processing
    Trajectory mixing is a future-oriented technology in food processing, ensuring consistent product quality. Our method guarantees uniform consistency, enhancing production processes, especially in inline processing. Whether you're blending various ingredients, our innovative approach optimizes your operations.

    Processing of Pastes

    Efficiency and Flexibility

    Trajectory mixing ensures:

    • Uniform Consistency: Provides a homogeneous texture and quality.
    • Product Preservation: Gentle processing maintains nutritional and flavor properties by protecting delicate structures.

    Trajectory mixing offers:

    • Reduced Mixing Times: Precise, effective mixing shortens processing time.
    • Versatility: Adaptable for a wide range of products, meeting specific consistency and stability requirements.

    Your Benefits with Trajectory Mixers

    Agglomerates
    Mixing
    Add-On
    Equipment
    Flexibility
    Hygiene
    Contamination
    Cross-
    Industry
    Scalability
    Variable
    Quantities
    hs-Tumbler_Logo
    Agglomerates
    Mixing
    Add-On
    Equipment
    Flexibility
    Hygiene
    Contamination
    Cross-
    Industry
    Scalability
    Variable
    Quantities
    hs-Tumbler_Logo
    Quality Assurance and Process Optimization

    Measurement and Optimization of Mixing Quality

    A key aspect in food production is ensuring mixing quality, quantified by analyzing distribution variance.

    • Continuous Monitoring: Allows early detection and correction of deviations, ensuring consistently high product quality.
    • Optimization of Process Parameters: Experimental studies and simulations support determining and adjusting optimal mixing parameters for various applications.

    Process Control and Automation

    The integration of trajectory mixing into automated production processes enables precise control and optimization of mixing operations.

    • Automated Mixing Processes: The ability to tailor movement profiles individually makes trajectory mixing ideal for use in automated production environments.
    • Efficient Resource Utilization: Through automation and precise control of mixing processes, resources can be utilized more efficiently, minimizing waste.

    Advantages of Trajectory Mixing

  • High Flexibility: The adaptability of movement profiles allows for flexible application across various materials and mixing requirements.
  • Gentle Process: Controlled energy input and minimal mechanical stress protect materials, especially sensitive raw materials that could be damaged by high shear forces.
  • Efficiency and Space Savings: The compact design and efficient energy use make trajectory mixing ideal for production environments with limited space, and it also supports the processing of small quantities, beneficial in R&D.
  • Reduced Setup Time: The absence of traditional mixing tools like stirrers or kneaders significantly reduces maintenance, leading to lower operating costs and higher machine availability.

    • Summarized

    Trajectory mixing is an innovative technology with a wide range of applications. It enables precise and gentle mixing of various materials and is distinguished by its adaptability. Additionally, the system offers unprecedented efficiency and effectiveness in production processes. For more information or personal consultation, feel free to contact us.